DenimERP Pro - Pakistani Industry Standard Manufacturing Suite

Total Meters Produced

142,500 meters

+5.4% vs yesterday target

Loom Efficiency

88.4%

Optimal (Target > 85%)

Washing Yield Loss

2.1%

Normal threshold range

Process Defect Rate

1.2 pts / 100 sq. yd

4-Point System Compliant

7-Day Production Output Trend

Greige Finished Stitched

Indigo Shade Distribution

Shade Band consistency & Delta E variation

Weaving Shed Efficiency Comparison (%)

Quick Operational Alerts

3 Active

Low Chemical Warning

Sodium Hydrosulfite stock at Sizing Unit #2 is below 150 kg threshold.

12 mins ago

Loom Downtime Alert

Air-jet Loom #408 stopped due to Weft Warp Breakage. Technician assigned.

35 mins ago

Pending Gate Pass Return

Challan #GP-982 (Laser Washing vendor) due for return by 5:00 PM.

2 hours ago

Raw Material & Chemical Inventory Ledger

Live Warehouse #3 Store

Item Code & Name	Category	Current Stock	Reorder Threshold	Unit	Status Badge	Actions

Slasher & Rope Indigo Dyeing Monitor

Bath Pick-Up %

68.5%

Within tolerance (65-70%)

Yarn Speed (M/Min)

32.4 m/min

Stable rope tension

Dye Concentration

4.2 g/L

Optimal shade depth

Assigned Shade Lot

LOT #DNM-882

Indigo 6-Dip Configuration

Real-Time Loom Monitoring Grid (Air-Jet Shed B)

24 Looms Connected

Fabric Roll Inspection (4-Point System)

Defect penalty scoring per 100 sq. yards

Roll Than ID	Article Name	Total Length (M)	Penalty Points	Calculated Grade	Shade Lot	Inspector

Cut Order Planning & Bundle Pipeline

Order #CO-2026-901 | Marker Efficiency: 91.2% | Ply Height: 64 Plies

Total Bundle Count: 180 Units

Step 1

Cutting

180 Bundles

Step 2

Stitching

162 Bundles

Step 3

Dry Process

140 Bundles

Step 4

Wet Wash

125 Bundles

Step 5

Finishing

98 Bundles

Operator SAM & Piece-Rate Payroll

Shift B

Operator Name	Operation	Output Pcs	Earned Wage (PKR)

Washing & Wet Processing Recipes

Standard chemical formulas & costing per garment batch

Vintage Stone Enzyme Wash

Pumice Stones (1.2kg) + Cellulase Enzyme (4g/pc) + Softener

Rs. 45.50 / pc

Standard Recipe

Ozone Bleach & Laser Whiskers

Ozone Treatment (Eco-friendly) + Potassium Permanganate Spray

Rs. 62.00 / pc

Premium Finish

Super Soft Silicon Wash

Amino Silicon Softener + Acetic Acid Neutralizer

Rs. 28.00 / pc

Basic Finish

Outward & Inward Gate Pass Challan Log

Pakistani Textile Industry Standard Tracking

Active Vendor Job-Work

Gate Pass No	Vendor Name	Item Sent / Process	Sent Qty	Returned Qty	Pending Balance	Action / Print

Executive Dashboard & Operations Hub

7-Day Production Output Trend

Indigo Shade Distribution

Weaving Shed Efficiency Comparison (%)

Quick Operational Alerts

Raw Material & Chemical Inventory Ledger

Slasher & Rope Indigo Dyeing Monitor

Real-Time Loom Monitoring Grid (Air-Jet Shed B)

Fabric Roll Inspection (4-Point System)

Cut Order Planning & Bundle Pipeline

Operator SAM & Piece-Rate Payroll

Washing & Wet Processing Recipes

Outward & Inward Gate Pass Challan Log

Dynamic Denim BOM & Costing Calculator (PKR)

Cost Breakdown Summary

7-Day Production Output Trend

Indigo Shade Distribution

Weaving Shed Efficiency Comparison (%)

Quick Operational Alerts

Raw Material & Chemical Inventory Ledger

Slasher & Rope Indigo Dyeing Monitor

Real-Time Loom Monitoring Grid (Air-Jet Shed B)

Fabric Roll Inspection (4-Point System)

Cut Order Planning & Bundle Pipeline

Operator SAM & Piece-Rate Payroll

Washing & Wet Processing Recipes

Outward & Inward Gate Pass Challan Log

Dynamic Denim BOM & Costing Calculator (PKR)

Cost Breakdown Summary

Adjust Store Stock / Issue Recipe

New Fabric Roll Inspection (4-Point)

Pakistani Standard Gate Pass / Challan

FAISALABAD DENIM MILLS (PVT) LTD

System Notifications & Alerts